heat balance calculation in cement plant excel

effective and efficient energy management scheme. Actual data, which are taken from a cement plant located in Gaziantep, Turkey, are used in numerical calculations to obtain energy balance for the system. It is calculated that 12.5 MWof energy is lost from the surface of the kiln which accounts for the 11.3% of the total energy input to the unit.

A model has been developed with the THERMAL-BALANCE toolkit to calculate the heat balance of the nuclear power plant. This model has been connected to MS Excel so that engineers without knowledge of EcosimPro/PROOSIS can calculate cases, quickly present results graphically and analyse results with the capabilities of MS Excel.

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IMPORTANCE OF HEAT BALANCE IN CEMENT INDUSTRY BY Ahmed Adel Attention!! to Download Most Important Books in Cement industry reviewed from more than two thousands people + Manuals and noted from big Cement Companies like F L S, Holcim Lafarge, Cemex, + Excel sheets for calculations process Click here Now …

HEAT BALANCE DIAGRAM of thermal power plants. SHIVAJI CHOUDHURY What is heat balance diagram Heat Balance Diagram or HBD for Thermal Power Station is the basically schematic representation of the whole steam cycle from Boiler to High Pressure (HP) Turbines Intermediate Pressure (IP) Turbines and Low Pressure (LP) Turbines to condenser to pumps to re-heaters and …

Assuming ideal gas behavior, calculate the heat transferred in the following situations: 1). A stream of nitrogen flowing at 100 mol/min is heated from 20 oC to 100 oC. 2). Nitrogen in a 5 L flask, at an initial pressure of 3 bar, is cooled from 90 oC to 30 oC. For nitrogen at a constant pressure of 1 atm, the heat capacity Cp is Cp(kJ/(mol

Dec 20, 2012· Heat Balance Cement Industry Excel Sheet-Er.raza Hussaini …. Excel Spreadsheet (.xls), text file … included technical calculators as mill power, mill heat balance, …. 11. HEAT AND MATERIAL BALANCE. calculator, where it is possible …. The heat balance module offers several Excel type …. The new HSC 5.0 Heat Balance files save all the ….

heat transferred from the surroundings to the system, then Q > 0 means that net heat is transferred to the system so as to increase the energy of the system. If Q < 0, then net heat is transferred from the system to the surroundings, and the system has lost energy. Note that Q has units of energy (e.g. J, BTU, cal).

2. Excel will make the Calculations. Excel's GOAL SEEK Excel's, "Goal Seek" adjusts one Input value to cause a Calculated formula cell to equal a given value. When using Excel's Goal Seek, unprotect the spread sheet by selecting: Drop down menu: Tools > Protection > Unprotect Sheet > OK When Excel's Goal Seek is not needed, restore protection with:

Mar 17, 2015· Calculation Details Step 1: Determine Inlet Properties Using the Steam Property Calculator, properties are determined using Inlet Pressure and the selected second parameter (Temperature, Specific Enthalpy, Specific Entropy, or Quality).

2.1 Calculation principle and limitations of the method 6.5 Heating domestic hot water with solar collectors 2.2 Calculation procedure 6.6 Heat pumps 3 NET HEATING ENERGY 7 VENTILATION SYSTEM NEED OF A BUILDING ENERGY CONSUMPTION 3.1 Net energy need for space heating 3.2 Conduction heat losses of the building shell 8 COOLING SYSTEM

calculation of heat balance in cement ball mill plant. Section ii heat balance get price energy audit of thermal utilities in a cement plant sogut et al examined heat recovery from rotary kiln for a cement plant in turkey it was determined that of the waste heat could be utilized with the heat recovery exchanger the useful get price heat balance calculators

Oct 17, 2010· An overall heat transfer coefficient can be calculated for heat exchanger design using Excel spreadsheets that can be downloaded (U.S. or S.I units) from this article. The iterative heat exchanger design process requires an initial rough estimate in order to be able to calculate an initial estimate of the needed heat transfer area. This allows choice of a preliminary heat exchanger …

Oct 06, 2010· Download the Excel spreadsheet templates in this article to make preliminary heat exchanger design calculations. These templates use S.I. units and U.S. units. Calculate the required heat transfer area based on values needed. They will also calculate the number of tubes needed for a shell and tube heat exchanger and to calculate the pipe length needed for a double pipe heat exchanger.

A. Types of Material Balance Problems First let us look at the types of material balance problems that arise in chemical engineering. There are four basic types of problems: (1) Flow sheet material balance models for continuous processes operating in the steady …

Heat Exchangers..... 12. 3.1.1 Recuperator ... Figure 21 ­Cement Kiln Preheater 35 Figure 22 ­Coke Oven 38 Figure 23 ­Scrap Preheat System Using A Charging Bucket 41

­ use the heat balance calculation results in OUT1 sheet as the initial values for other spreadsheet calculations. In addition the Heat Balance menu provides a wide range of Excel type features, such as: number, font, alignment and border formatting, defined names settings and cell protection.

plant. Also, prior to construction it should be investigated that the plant's utility grid can handle the increase in demand associated with this process or if new facilities need to be constructed. Plant Operation Life (years) 15 Total Capital Investment ($) $ 1,020,494,941.82 Total Revenue ($/year) $ 2,920,420,070.88

Mar 23, 2016· The first hurdle to cross is whether you are recording the data necessary to create this heat balance. If you have a set of heat balances provided by the equipment supplier, then you need to look at each data point shown on the heat balance diagram and determine what process measurements are required to calculate that data point.

The RAC tool calculates the HFC and PFC emissions from the manufacture, servicing, and/or disposal of RAC equipment. The tool offers three methods: A sales based approach for manufacturers and users; a life cycle stage approach for users; and a basic screening approach that is intended to help companies gauge whether or not their emissions merit the use of one of the other, more advanced methods.

The purpose of this study is optimizing the air and fuel quantities at kiln considering design parameters of the cement plant by keeping adequate safety factors at each level of calculations to assure that neither production rate nor quality of the clinker vary. Analysis of Heat balance was used to determine the sources of heat loss from the kiln system. Based on the collected data, an energy ...

Aug 01, 2011· 73.8 % Heat in Steam 12.7 % Dry Flue Gas Loss 8.1 % Steam Heat loss due to hydrogen in fuel 100 % 1.7 % Boiler Heat loss due to moisture in fuel 0.3 % Fuel Heat loss due to moisture in air 2.4 % Heat loss due to unburnts in residue 1.0 % Heat loss due to radiation & Figure 4.10 other unaccounted lossExample-2: Mass Balance in a Cement PlantThe ...

Dec 19, 2017· H eating boiler calculation excel sheets: Boiler calculations Excel Sheet [] Heating capacity and boiler calculations PDF [] These excel sheets determine the amount of fuel energy required to produce steam with specified properties at a given flow …

Nov 02, 2011· Heat balance excel sheet - detailed calculations. Sharing is caring: here is my contribution to cement engineers community.An excel sheet (MS excel 2003) that can does heat balance for pyro section of cement industry.This sheet is absolutely leagl as it's my personal work.

A material balance is an accounting for material. Thus, material balances are often compared to the balancing of current accounts. They are used in industry to calculate mass flow rates of different streams entering or leaving chemical or physical processes. 4.2. The General Balance Equation

Heat Transfer Calculator. To approximate the results of a heat transfer system; enter the fluid data and enter 5 of the 6 available inputs under Flow Rates and Temperatures. A box will be highlighted yellow if it needs input. The currently calculating value will always be highlighted in green.

Potential to Emit Workbook Page 2-3 Next, identify the emission sources. These are the processes at the facility (such as boilers, spray paint booths, degreasers, and …

4. All material balance calculations in this chapter are made on steady state processes in which the accumulation term is zero. However, material balance on a batch process can be made over a residence time and on the basis of one batch ( integral balance). Figure 6: Initial conditions for an open unsteady state system with accumulation.